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1 x Pendant Handwheel
1 x 3Axis or 4Axis CNC Motion controller
1 x 4GB USB Flash drive
1 x USB Extension Cable
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1.thanks for interesting on our standalone motion controller and reading this manual. Digital Dream is a numerical control company specializing in the research, development and production of various CNC (Computer Numerical Control) systems since 2008. Digital Dream
2.aims to combine high quality and high reliability with affordability. The DDCS is a 3~4 axis motion controller for stepper and servo systems. DDCS V3.1 is updated from DDCS V2.1 on software and hardware.We are very proud of this product, it combines .great power with a tiny footprint and is easy to use. After a very short time you will be familiar with the functions and this manual will help you.
3.The highest output pulse per axis is 500KHz. This provides high control precision for stepper motors and servo motors.
4.The DDCS numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation.
5.The internal operating system is Linux based. The panel layout structure of the DDCS V3.1 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported. The DDCS can be used for many styles and types of CNC machines. Lathes, Routers, Pick&- Place and Mills are just a few examples. The DDCS operates as a Stand Alone system without the need of a computer. This guarantees high precision, accuracy and reliability. The interface, even very comprehensive, can be learned in a very short time.
6.Digital Dream Standalone Motion Controller DDCS V3.1 Page -4 DDCS V3.1 Users Manual 1.2 DDCS V3.1 Brief technical feature
DDCS V3.1 Brief technical feature:
1) 16 photoelectric isolated digital inputs,3 photoelectric isolated digital outputs;
2) 3.1 Version enhenced Algorithm,support soft interpolation,fixed arc interpolation bug of the old version;
3) Analog spindle control 0-10V spindle control (can be modified as PWM output);
4) 3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;
5) ARM9 main control chip,FPGA core algorithm chip;
6) 5 inches TFT screen, resolution ratio: 480x272,17 operation keys;
7) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;
8) The Power Supply for IO Port is 24VDC,minimum current is 0.5A;By the IO power supply,system already supply the power for IO ports.So no need the external power supply for IO port anymore;
9) USB flash disk support for G code file input,no size limited of the G-code file ;
10) Support standard MPG;
11) Jog function for each axis (continuous, step, defined distance);Customer can define the distance;
12) Support the operation of quickly specify the running position;
13) Support for “Power Cut” recovery. Data is automatically saved;
14) The controller only support NPN type limited switch.
Transportation method after sale
1.3 Outward Appearance, Structure and Size
The DDCS V3.1 is a small box that can fit in a window of a small control box or control cabinet.
Four locking hooks fix this controller from the frame.
The front panel is 191mm*128mm*5mm;
The main body is 191mm*128mm*37mm;
To mount the unit in an equipment c abinet, cut the hole182.5mm*59mm
The front of the product is 17 user keys and 1 4.3’’and 480*272 LSD (Liquid Crystal Display), and the reverse side is input signal, spindle control, stepper/ servo control, MPG and other four sets of interfaces as well as USB interface and power interface. Please look at the reference picture 1-3 and picture 1-4 in detail.
This USB Interface is the standard USB socket of A-type, attached a 50cm USB extension cord with installation lugs.
1.4 Explanation of Abbreviations
When operating the DDCS, the users will come across some English abbreviations. Here a list with explanations
FRO: Feed Rate Override
SRO: Spindle Rate Override
SRJ: Jog Speed Setting
F: Feed rate, unit is mm/min
S: Spindle Speed, unit rev/min.
X: The coordinate code of the X axis.
Y: The coordinate code of the Y axis.
Z: The coordinate code of the Z axis.
A: The coordinate code of the A axis
BUSY: The system is busy. You still can adjust FRO and SRO
READY: READY mode, any operation can be done
RESET: Reset mode, controller is in“ OFF” mode, no operation can be performed
CONT: Continuous mode, each axis can be manually jogged with the arrow keys
Step :Manual Step Mode,each axis can be jogged in defined steps
MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Gener ator)
AUTO: Run G code. Auto is showing when file is processing
2. Pendant Handwheel with Emergency stop
1. Pendant Handwheel
Description:
1) CNC system and position control of various mechanical devices, mainly for CNC machine tools and various mechanical zero correction and signal division.
2) 100 times per revolution slightly cracking point,100 pulses per revolution output, holding the handle of the panel and all-metal high-grade design.
3) Metal code disc, high precision, good texture
4) Easy installation, shaped thin, ultra-light.
5) DC 5V power system
6) Voltage, single-ended, differential in three output options provide 100PPR pulse output options.
7) Driver output type, anti-interference ability, long-distance transmission.
8) Oil, water, dust-proof design (grade IP65) spiral stretch 20 million guaranteed.
Features:
1) Novelty, easy to move, interference, load capacity.
2) Full plastic shell, insulation, high strength, anti-oil seal design.
3) With × 1, × 10, × 100 third gear ratio, enabling 4-12 axis magnification switch
4) With the control switch, emergency stop switch optional, easy to operate
5) For CNC machine tools, printing machinery, numerical control equipment
Specification:
Resolution | 100PPR |
Supply Voltage | DC5V +/-5% |
Supply Current | ≤80mA |
Output Voltage | ≥2.5V |
≤0.4V | |
Output Current | <40mA |
Fall/Rise time | ≤5ns(typ) |
Switch | X1,X10,X100 |
Axis Switch | OFF,X,Y,Z,4 |
Response Frequency | 0-10KHz |
Weight | 560g |